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Custom Kraft Paper Tube: Versatility & Sustainability

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Kraft paper tube packaging is rapidly becoming a preferred choice for packaging across various industries, thanks to their unique combination of durability, aesthetics, and eco-friendliness. These cylindrical containers, made from layered kraft paper, offer a versatile solution for a wide range of products, from cosmetics and food to stationery and home goods.

Table of Contents

1. What is Kraft Pper Tube Packaging?

1.1 Kraft Paper Tube Structure Analysis

1.2 Forms of Kraft Paper Tube Packaging

1.3 Difference from Paper Core

2. Whay is Kraft Paper Tube Packaging So Popular?

2.1 Natural Aethetic Appeal

2.2 Environmental Benefits

2.3 Durability

2.4 Versatility

2.5 Cost-Effectiveness

3. Guild to Custom Kraft Paper Tube Packaging

3.1 Material Selection

3.2 Differences Between Kraft Paper and Coated Paper

3.3 Variety in Sizes

3.4 Customizable Printing

3.5 Tips for Achieving High-Precision Printing on Kraft Paper Tube

3.6 Custom Kraft Paper Tube Process

4. Wide Applications of Kraft Paper Tube Packaging

4.1 Catalogs, Artwork, Posters and Transportation

4.2 Cosmetics

4.3 Food Products

4.4 Stationery and Craft Materials

4.5 Household

4.6 Beverages

5. Recycling, Degradation, and Reuse on Kraft Paper Tube

6. Conclusion

1. What is Kraft Paper Tube Packaging?

Kraft paper is a tough, durable, and eco-friendly material known for its excellent tear resistance and abrasion resistance. It is widely used in making various product packages. Kraft paper tube packaging is a cylindrical packaging container made by layering multiple sheets of kraft paper and rolling them into a tube shape using a machine. This type of packaging is extensively used for various products.

1.1 Kraft Paper Tube Structure Analysis

The structure of kraft paper tube packaging typically includes the following key components:

Tube Body

  • Material: Primarily made from multiple layers of kraft paper, providing strength and durability.
  • Layers: Usually includes an inner layer, outer layer, and several middle layers to increase strength. The inner layer can be food-grade material free from chemicals to ensure safety.

Tube Lid

  • Material: Lids can be made of kraft paper, plastic, metal, or other materials. Depending on the use, the lid may need to provide higher sealing performance or be easier to open.
  • Types: Common types include press-fit lids and screw caps. Press-fit lids are generally simpler and suitable for daily use, while screw caps offer better sealing.

Tube Bottom

  • Material: Similar to the lid, the bottom is usually made of cardboard, plastic, or metal.
  • Attachment Method: The bottom is usually fixed, securely glued or adhered to the tube body to ensure the stability of the entire structure.

Inner Lining (if needed)

  • Material: Some kraft paper tube packaging includes an inner lining to improve moisture and oil resistance. The lining material can be food-grade aluminum foil, wax paper, etc.

External Printing

  • Process: The outer surface is usually printed, using processes such as offset printing, screen printing, or digital printing to achieve brand patterns, logos, text, and other designs.
kraft-paper-tube

1.2 Forms of Kraft Paper Tube Packaging

Depending on the degree of processing, different types of kraft paper tube packaging can be produced:

 

1.2.1 Bare Kraft Paper Tubes:

This is a minimally processed kraft paper tube packaging, without any additional outer layer of paper. The spiral texture from the machine winding the kraft paper into a tube is still visible. This is also the most cost-effective type of kraft paper tube packaging.

Even though it lacks an outer layer of paper, the thickness of the kraft paper tube can be increased by adding more layers, providing excellent protection. Combined with its affordability, this type of packaging is widely used in the market for packaging and transporting items such as brochures, art pieces, stationery, umbrellas, and clothing.

1.2.2 Wrapped Paper Tubes without Printing:

This type of kraft paper tube has an additional lining layer applied over the bare tube but does not include any printing. It remains an economical option and is thus widely used.

 1.2.3 Printed Kraft Paper Tubes:

As the name suggests, printed kraft paper tube packaging includes printed designs on the outer paper layer to meet brand owners’ needs for product and brand promotion. These are commonly seen in the market with various printed designs and are suitable for a wide range of products.

3-forms-kraft-paper-tubes

1.3 Difference from Paper Core

Paper cores refer to the central support tubes used for winding various materials (such as paper, film, textiles, etc.), typically made from multiple layers of kraft paper or cardboard. Unlike kraft paper tube packaging, paper cores are not sealed at both ends and are open, making them unsuitable for use as standalone packaging. They serve as auxiliary tools during the packaging of other products.

2. Why is Kraft Paper Tube Packaging So Popular?

Kraft paper tube packaging is popular due to several notable advantages:

2.1 Natural Aesthetic Appeal

  • Simple and Minimalist: The natural brown tone of kraft paper gives a simple, minimalist feel that aligns well with modern consumers’ preferences for natural and simplistic styles.
  • Unique Texture: The unique texture of kraft paper sets it apart from other common packaging materials, offering a natural, raw appeal that enhances the product’s quality.
  • Eco-Friendly Image: The natural color of kraft paper, free from excessive bleaching or dyeing processes, conveys an eco-friendly and natural image, helping to boost the brand’s green credentials.
  • Symbol of Nature and Health: The natural color often associates with health, pure, and additive-free qualities, increasing product credibility and appeal.

 

2.2 Environmental Benefits

  • Renewable Resource: Made primarily from wood pulp, kraft paper is a renewable natural resource.
  • Recyclable: Kraft paper packaging can be recycled, reducing waste and environmental impact.
  • Biodegradable: Kraft paper can naturally decompose, minimizing long-term environmental effects.

 

2.3 Durability

  • Strong and Durable: Kraft paper has high strength and tear resistance, providing excellent protection for the contents.
  • High Compression Strength: The cylindrical structure distributes pressure evenly when subjected to external forces, offering better protection.

 

2.4 Versatility

  • Wide Applicability: Suitable for packaging a variety of products, such as food, cosmetics, stationery, and gifts.
  • Customizable Sizes: Can be customized to different diameters and heights to meet various product needs.
  • Moisture and Oil Resistance: Can be enhanced with liners or coatings to improve moisture and oil resistance, making it suitable for packaging food and other moisture-sensitive products.

 

2.5 Cost-Effectiveness

  • Low Manufacturing Cost: The production and processing costs of kraft paper are relatively low, making it suitable for large-scale production.
  • Convenient Transportation: Cylindrical packaging can be stacked during transport and storage, saving space and reducing transportation costs.

 

This combination of natural appeal, environmental benefits, durability, versatility, and cost-effectiveness makes kraft paper tube packaging a popular choice for a wide range of products.

3. Guide to Customizing Kraft Paper Tube Packaging

3.1 Material Selection

Kraft paper tubes are made from pure kraft paper, with the outer printing layer also being kraft paper. Typically, 120g/㎡ kraft paper is used because it’s lightweight and easy to adhere. Available in brown, white, and black.

 

Brown Kraft Paper:

 Color: Natural brownish-yellow, the original color of kraft paper, unbleached and undyed.

 Manufacturing Process: Usually not bleached, retaining the natural texture and strength of kraft paper.

 Characteristics:

 · Eco-Friendly: Preserves the natural properties of kraft paper with minimal chemical processing.

 · High Strength: Offers excellent tear resistance and durability.

 · Unique Texture: The natural yellow-brown color gives a rustic and natural feel.

 Applications: Commonly used for packaging, shopping bags, labels, book covers, and industrial packaging.

 

White Kraft Paper:

 Color: White, achieved through bleaching or coating processes.

 Manufacturing Process: Bleached or coated to achieve a white color while maintaining the strength and flexibility of kraft paper.

 Characteristics:

 · Clean and Attractive: The white appearance is cleaner and brighter, suitable for premium packaging.

 · Better Print Quality: The white background enhances the visibility of printed designs, ideal for high-quality printing.

 · Slightly Lower Strength: Bleaching can slightly reduce the strength compared to unbleached yellow kraft paper.

 Applications: Often used for premium packaging boxes, cosmetics packaging, food packaging, and book covers.

 

Black Kraft Paper:

 Color: Black, achieved through dyeing or coating processes.

 Manufacturing Process: Typically dyed or coated with black pigment.

 Characteristics:

 · High-End and Fashionable: Black appearance gives a premium and stylish look, ideal for high-end products.

 · Strong Coverage: Black can effectively cover imperfections on the paper surface, providing a uniform appearance.

 · Unique Texture: Black paper creates a distinct visual impact, enhancing product appeal.

 Applications: Commonly used for luxury gift packaging, high-end product packaging, electronic product packaging, and fashion brand packaging.

3.2 Differences Between Kraft Paper and Coated Paper

When it comes to the outer printing paper, you can choose between kraft paper and coated paper. Here are the main differences:

 

3.2.1 Materials and Manufacturing Process:

Kraft Paper:

Material: Made from high-strength wood pulp, usually unbleached or undyed.

Manufacturing Process: Produced with a multi-layer pressing process, offering high tear resistance and durability. Generally, no surface coating is applied.

Coated Paper:

Material: Made from high-quality wood pulp with a coating layer (usually a mixture of white pigments and binders).

Manufacturing Process: Coated and polished to achieve a smooth, even surface, enhancing printability.

 

3.2.2 Appearance and Texture:

Kraft Paper:

Appearance: Rustic and natural, typically brownish-yellow but also available in bleached white or dyed black.

Texture: Rough surface with a natural texture, providing a rustic and authentic feel.

Coated Paper:

Appearance: Smooth and even surface, usually white or other coated colors.

Texture: Smooth to the touch with high gloss or matte finishes, giving a sophisticated and refined look.

 

3.2.3 Printability:

Kraft Paper:

Print Quality: Rough surface results in lower print precision compared to coated paper, but can create a unique vintage style and natural texture.

Suitable For: Simple prints such as text, line art, and basic patterns.

Coated Paper:

Print Quality: Smooth surface enables high-quality, high-precision prints, suitable for color images, photos, and detailed patterns.

Suitable For: High-quality printing, including colorful images, photographs, and intricate designs.

3.3 Variety in Sizes

We offer custom kraft paper tubes in various sizes, with diameters ranging from as small as 20mm to as large as 20cm, and customizable heights to meet different size and capacity needs.

3.4 Customizable Printing

Despite kraft paper’s rough texture, it supports diverse customization. It suits simple text, lines, and patterns, and is ideal for various stamping techniques. The combination of rough texture and stamping techniques makes the packaging look premium, attracting many perfume brands.

 

Can we achieve high-precision printing on kraft paper? Yes. Using UV printing equipment, we can achieve high-precision printing on kraft paper. UV printing is efficient, especially for kraft paper, allowing for fast drying and high-quality results. UV printing uses ultraviolet light to cure inks, ensuring immediate solidification upon contact with the paper, enhancing print quality and production efficiency.

3.5 Tips for Achieving High-Precision Printing on Kraft Paper

Spot Color Printing: Spot color inks provide consistent color effects, achieving higher color saturation and print details.

Simplicity is Key: Use simple design schemes, with powerful copy and line patterns for more impact and value conveyance.

Use Stamping Techniques: Stamping adds visual impact and texture, offering a luxurious look. Stamping foils are durable and resistant to fading or peeling.

different-printings-on-kraft-paper-tubes

More portfolio of printed kraft paper tubes, pls visit our website portfolio here

3.6 Custom Kraft Paper Tube Process

The customization process involves several steps but is relatively straightforward. From confirming requirements to final product delivery, our professionals will communicate actively, providing tailored packaging solutions and ensuring production and delivery.

Here is a flowchart of our customization process. Following these steps will help you easily achieve your ideal packaging.

paper lip balm packaging custom process

4. Wide Applications of Kraft Paper Tube Packaging

Kraft paper tube packaging is incredibly versatile, finding use across a wide range of industries. Here are some common examples:

4.1 Catalogs, Artwork, Posters, and Transportation

Kraft paper tubes are ideal for packaging and transporting items like catalogs, artworks, and posters. They provide excellent protection against bending and damage during shipping.

4.2 Cosmetics

These tubes are used for packaging cosmetics such as lip balms, perfumes, and hydrosol sprays. The natural and eco-friendly appearance of kraft paper aligns well with the branding of many cosmetic products.

4.3 Food Products

Kraft paper tubes are popular for packaging natural foods, meal replacements, coffee, and tea. They help maintain the freshness of the products and convey an organic and wholesome brand image.

4.4 Stationery and Craft Materials

Products like pens, craft materials, and other stationery items are often packaged in kraft paper tubes. The durability and simplicity of the packaging make it a practical choice for these items.

4.5 Household

Kraft paper tubes are used for packaging home goods such as scented candles. The rustic and natural look of the packaging complements the aesthetic of home décor products.

4.6 Beverages

Kraft paper tubes are also utilized for packaging beverages. The sturdy construction of the tubes ensures the protection of bottled and canned drinks, adding a touch of sophistication to the presentation.

 

5. Recycling, Degradation, and Reuse of Kraft Paper Tube Packaging

Kraft paper tube packaging, due to its eco-friendly nature, has good recycling, degradation, and reuse capabilities.

 

5.1 Recycling

Kraft paper is a renewable resource that can be recycled through standard paper recycling systems. The recycling process involves:

Shredding and Pulping: The collected kraft paper is shredded and mixed with water to form pulp.

Purification: The pulp is purified to remove impurities.

Processing: The clean pulp is processed into new recycled paper or cardboard, which can then be used to produce new paper products.

 

5.2 Degradation

Kraft paper is made from natural materials, making it highly biodegradable.

Environmental Degradation: In natural environments, kraft paper tubes are broken down by microorganisms into carbon dioxide, water, and organic matter. This process typically takes several months to a year, depending on environmental conditions such as temperature, humidity, and microbial activity.

Composting: Kraft paper tubes can also be composted. In a composting process, they are decomposed by microorganisms, turning into organic fertilizer that can be used to nourish plants.

 

5.3 Reuse

Reusing kraft paper tube packaging not only reduces waste but also extends its useful life. Here are some creative reuse ideas:

Storage Containers: Kraft paper tubes can be repurposed as storage containers for household or office items like stationery, tools, or sewing supplies.

Planters: Transform kraft paper tubes into small planters for growing small plants or succulents.

Gift Packaging: Use kraft paper tubes for handcrafted gift packaging, adding an eco-friendly and unique touch to presents.

Craft Projects: Create various craft items such as pen holders, lampshades, or decorative pieces using kraft paper tubes, promoting creativity and sustainability.

Pet Toys: Make simple pet toys, like scratching posts for cats or chew toys for dogs, providing eco-friendly entertainment for pets.

 

6. Conclusion

Kraft paper tubes offer an eco-friendly and stylish packaging solution that meets the needs of modern consumers and businesses alike. Their sustainable nature, combined with their robust performance and attractive design, makes them a compelling choice for a wide range of applications.

If you look for professional kraft paper packaging consultant, pls contact us, we’re happy to help! 

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