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How to Solve Oil Sticking Issues in Custom Lip Balm Paper Tubes

custom-lip-balm-paper-tube-packaging

As more beauty brands and product developers seek sustainable solutions, the custom lip balm paper tube has become a star choice. Eco-friendly, biodegradable, and beautifully minimal, it fits today’s conscious consumer demands.

However, some brands have encountered an annoying technical issue — oil sticking or residue adhesion inside the paper tube’s inner wall after filling the balm. If not properly addressed, this problem can affect product performance, appearance, and even customer satisfaction. Let’s dive deep into why this happens and how to fix it — professionally and efficiently.

What Exactly Is Oil Sticking?

Oil sticking refers to the phenomenon where part of the lip balm formula clings or smears onto the inner wall of the custom lip balm paper tube instead of forming a clean, smooth stick inside.

Common symptoms include:

  • Balm surface unevenness

  • Visible oil film or wet spots on the inner wall

  • Difficulty in smoothly pushing up the balm

  • Occasional leakage or staining outside the tube

In short, it compromises both functionality and presentation — two things no beauty brand can afford to ignore.

What Causes Oil Sticking?

After gathering real-world feedback and technical insights, here are the main causes identified:

1. Formula Composition

Formulas that contain a high percentage of oils (especially low-viscosity carrier oils) tend to separate during cooling. Lighter oils migrate toward the walls, causing sticking.

2. Overheating During Filling

Filling balm at excessive temperatures breaks the balance between waxes and oils. Overheated oils lose bonding strength and are more prone to separation and adhesion.

3. Insufficient Barrier Inside the Paper Tube

Standard untreated paper naturally absorbs oil. Without a proper oil-resistant lining inside the custom lip balm paper tube, oils can easily penetrate and stick to the tube walls.

4. Improper Cooling Process

If the filled tubes are not cooled correctly or rapidly enough, phase separation occurs before solidification, leaving free oil on the tube surface.

Proven Solutions to Prevent Oil Sticking

If you’re planning to adopt custom lip balm paper tube packaging for your products, here’s how you can minimize oil sticking issues:

1. Optimize Your Lip Balm Formula

  • Increase the ratio of waxes like beeswax, candelilla, or carnauba for better structure.

  • Limit the use of thin, low-melting-point oils.

  • Conduct pre-production lab tests to observe how your formula behaves inside paper tubes.

2. Control the Filling Temperature

  • Ideal pouring temperature is typically between 65°C to 75°C (149°F to 167°F).

  • Never overheat to above 80°C, as this will increase the chance of separation.

3. Choose Tubes with a Proper Inner Barrier

At All Paper Tube Co., all custom lip balm paper tube products are carefully engineered with professional inner coatings:

  • Food-grade wax paper linings for basic protection

  • PLA biodegradable film linings for premium eco options

  • Aluminum foil barriers for very sensitive or oily formulations

Our liners dramatically reduce oil absorption and sticking risks.

4. Implement Correct Cooling Techniques

  • After filling, let tubes cool gradually at room temperature.

  • Avoid placing them directly into cold rooms or freezers.

  • Allow full solidification before applying caps or moving the product into storage.

Why Choose All Paper Tube Co. for Your Custom Lip Balm Tubes?

When you partner with All Paper Tube Co., you’re not just buying packaging — you’re investing in a full-service solution.
We provide:

  • Professional advice on tube materials matching your balm formula

  • Various eco-friendly and oil-resistant barrier options

  • Custom sizing to ensure perfect product fit

  • Short lead times and strict quality assurance

  • Continuous technical support, including filling and sealing tips

Whether you’re a startup launching a natural lip care line or an established brand upgrading your sustainable image, we are here to ensure your custom lip balm paper tube packaging looks good — and performs even better.

Conclusion: Get the Eco Beauty Right from Inside Out

Oil sticking in custom lip balm paper tubes is a solvable challenge — when you know the causes and apply the right solutions.
From smarter formula design to choosing the right paper tube supplier like All Paper Tube Co., you can achieve a flawless, customer-loved eco-friendly product.

Ready to create packaging that’s just as beautiful on the inside as it looks on the outside?
Let’s make it happen — clean, green, and powerful.

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All Paper Tube Co. provides intelligent and innovative cardboard paper tube packaging solutions, from design, research, development, and production. 
We hope to build a sustainable and greener future for our planet, together with you.

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