Introduction: A Smarter Way to Fill Eco Lip Balm Tubes
In the rise of zero-waste beauty, more indie brands and DIY makers are turning to paper lip balm tubes as their go-to sustainable packaging solution. But with great eco design comes a small operational challenge—how to fill these push-up tubes efficiently without the mess?
That’s where a lip balm filling tray becomes essential. Designed to speed up production and improve consistency, this tray isn’t just a nice-to-have—it’s a must-have, especially if you’re working with eco-friendly paper tubes. In this guide, we’ll walk you through what a filling tray is, how it works, and why it’s the perfect partner for your sustainable lip balm packaging.
What Is a Lip Balm Filling Tray?
A lip balm filling tray is a reusable board, often made from food-safe plastic or acrylic, with evenly spaced holes that hold lip balm tubes upright during filling. The tray is placed above the tubes—each hole perfectly sized for a snug fit. Once the tubes are inserted, melted balm is poured across the surface of the tray, allowing the liquid to flow directly into each tube below through gravity.
Unlike traditional methods where each tube must be filled individually, filling trays can handle 50–100 tubes at a time, making them ideal for small-batch production and startup brands using paper lip balm tubes.
Why It Matters for Paper Lip Balm Tube Packaging
Paper lip balm tubes require special attention during production due to their biodegradable lining and moisture sensitivity. A filling tray solves several challenges:
✅ Stability: Paper tubes are lightweight; the tray secures them in place during the pour
✅ Precision: Prevents overfilling or leakage around the wax or PLA liner
✅ Cleanliness: Reduces product waste and protects outer printed designs from smears
✅ Batch Efficiency: Enables scalable filling with less labor and faster turnaround
Using a lip balm filling tray specifically designed for paper tubes means you can maintain the integrity of your sustainable packaging—without compromising productivity.
How to Use a Lip Balm Filling Tray (Step-by-Step)
Here’s how easy it is to integrate this system into your small-batch production line:
Insert Tubes: Place your paper lip balm tubes into the bottom of the tray’s holes, standing them upright.
Align Securely: Ensure all tubes are flush with the bottom of the tray and evenly spaced.
Pour the Balm: Melt your lip balm base to a temperature of around 60–70°C, then pour directly across the tray’s surface.
Let It Cool: Allow the balm to set and solidify before removing the tray.
Label & Seal: Remove the filled tubes and proceed with capping, labeling, and packaging.
Customization Tips for the Best Fit
Not all trays fit all tubes. For paper tubes, it’s important to:
Match the diameter of your paper tube (e.g., 0.15oz = ~16.5mm) when choosing or ordering your tray
Request custom hole sizing if using wider or shorter chubby-style eco tubes
Opt for trays made from heat-resistant, easy-to-clean material
Brand your tray with laser-engraved logos or color-coded holes to streamline your process
Pro Tip: When ordering trays in bulk, test a sample with your exact paper tube packaging to ensure alignment and balance.
📎 Internal Link: Explore Custom Paper Lip Balm Tube Packaging
Why Small Beauty Brands Love This Combo
Eco beauty is as much about operational integrity as it is about consumer image. By pairing lip balm filling trays with paper lip balm tube packaging, you show your audience that your brand walks the talk—from production to packaging.
It’s cost-effective, cleaner, and speeds up fulfillment—all without sacrificing sustainability. Many zero-waste beauty brands now promote their filling process as part of their brand story, with behind-the-scenes social posts showcasing these efficient trays in action.
A Better Way to Fill Lip Balm the Eco-Friendly Way
If you’re producing your own lip balm in paper tubes, a lip balm filling tray isn’t just helpful—it’s transformative. It brings accuracy, cleanliness, and speed to a part of your business that might otherwise be messy and manual.
At All Paper Tube Co., we help brands not only develop custom eco-friendly lip balm packaging but also the production tools to support it. Looking for paper tube-compatible filling trays? Let’s build your sustainable workflow together.
About All Paper Tube Co.
All Paper Tube Co. is a trusted manufacturer of eco-friendly, food-safe, and fully customizable paper lip balm tube packaging. We specialize in zero-waste solutions tailored for sustainable beauty brands—from FSC-certified kraft tubes to PLA- or wax-coated liners suitable for balms. Our team supports businesses of all sizes with design, sampling, and efficient production advice—making your eco goals a practical reality.
📞 Reach out to us today to explore your next packaging upgrade.
If you’re producing your own lip balm in paper tubes, a lip balm filling tray isn’t just helpful—it’s transformative. It brings accuracy, cleanliness, and speed to a part of your business that might otherwise be messy and manual.
At All Paper Tube Co., we help brands not only develop custom eco-friendly lip balm packaging but also the production tools to support it. Looking for paper tube-compatible filling trays? Let’s build your sustainable workflow together.
